Manufacturing Intelligence

CSI aims to bridge the gap between plant floor and enterprise systems by providing solution based on industry standard communication technologies like OPC, XML and certified interfaces for ERP integration.

OPC is the heart of our solution with in-built data collection, reporting and dashboard capabilities. Our solution support secure integration with SAP/ERP system using certified SAP connectors for complete transaction mapping and processing.

Key Offerings

Plant Operational Domain Solutions by CSI
A. Operation and Maintenance
Asset Maintenance Service Management Web-based Maintenance Module
Equipment Inventory Control Web-based Inventory Management System
Inspection/QA Service Mobile Guided Inspection System
Energy Management Energy Monitoring System
Mass Balance and Yield Management Real-time Mass Balance Dashboard
Inventory and distribution
  • Barcode based Tracking
  • GPS based In-transit Product Tracking
  • Secondary Sales Management
B. Process Automation
Production Management
  • OPC based vendor-neutral solution
  • Production Monitoring including LIMS
  • Web-Based “Anytime-Anywhere” Reporting
  • Trends and Dashboards
  • Complies to FDA 21 CFR Para 11 (for Pharma)
  • Raw Material Tracking
  • WIP tracking & QA
  • Real-time Production Dashboard
Plant to business system integration
  • Enterprise Integration solution using CISCO ETTF,
  • OPC based historian and SAP
Facilities Management Complete IT hardware, software and networking system maintenance and support services
C. Safety & Security
Perimeter security, video surveillance and access control Intelligent CCTV surveillance with alarm management system Biometric/Card based access control products and solutions

Plant Intelligence Suite

Our rich experience of successful delivery in the Industrial Automation arena and our ability to understand the real process issues at a plant floor level give us considerable advantage when applying the range of technological tools available to bridge the gap between real time data and useful, timely Management Information. Our expertise in implementing such systems at all levels from data capture from the plant, data logging and historian systems through interactive web based client solutions ensures that our customers realise the full potential of their investment in this technology.

Our solution is based on IGNITION platform from Inductive automation and following are the

Key Highlights

Web-Based Deployment
  • Web-Based: All you need is a web browser
  • Installs in Minutes: Installation headaches are a thing of the past
  • Server Centric: Manage your entire system from one place
  • Powered by Databases: Supercharge your data with SQL databases
  • Cross Platform: Never worry about what operating system you use
Unlimited Licensing
  • Unlimited Clients: Let as many people use the system as you want
  • Unlimited Tags: Track and analyze as much data as you need
  • Unlimited Connections: Connect to PLCs, databases, scales and more
Real-time Control & Monitoring
  • Real-Time Status Control: Use screens for start and stop control
  • Alarming: Stay up-to-date on what’s happening at your facility, no matter where you are
  • Reporting: Create dynamic, data-rich reports
  • Data Acquisition: Easily log and store data
  • HMI Control: Give operators powerful real-time status control
  • Real-Time Analytics: Charts, graphs, trends etc.
Security and Stability
  • Unified Architecture: No hassles with OS patches or service packs
  • Redundancy: Never lose data if hardware fails
  • Encryption: Safeguard all data communication channels
Scalability
  • Our solution is built on modular software platform offering a high degree of customization
  • New module can be implemented on top of our exiting platform as per new business needs

Case Studies

Project Name Description
Motherdairy Ghandinagar Powder Plant
Tirulala Dairy
Schreiber Dynamix LMP Plant, Nasik Our Manufacturing Information System includes modules for Weighbridge, Reception & Main Lab, CIP, Milk Transfer, Production Monitoring, Product Dispatch (with Crates Accounting), Mass Balance, Maintenance, Utilities Consumption, Evaporator & Dryer, OEE. OPC is extensively used for Data Acquisition.
Banas-3 100 TPD New Power Plant
Banas Whey Plant
Banas-3 LMP, Butter & Ice Cream Plant
Banas 2 LMP Plant
AMUL Vasai Ice-Cream Plant
Asian Paints Batch MIS A web-based MIS for Emulsion batch processing and tank monitoring. The MIS is integrated with Siemens PCS7 batch system to provide real-time reporting of batch processes.
Jotun Paints MIS Software A web-based MIS for Tank farm monitoring of Jotun Paints plant. This software seamlessly integrates both water-based and solvent-based tank farm data to provide integrated reporting.
Karnataka Milk Federation LMP & PP MIS A web-based Dairy MIS software for complete monitoring and reporting of Liquid Milk plant and Powder plant of Karnataka Milk Federation. The web based platform provide 'anytime-anywhere' reporting of both plant for all the processes; right from milk reception to processing and packaging to dispatch of final products.
KCM Jambia MIS MIS system for Kongola Copper Mines, Jambia
Aurobindo Pharma SIP MIS System An automated MIS reporting system for Sterilization-In-Process for Aurobindo Pharma, Hyderabad.
Motherdairy Pilkhuwa MIS A Dairy MIS software for Motherdairy plant for all-round reporting of plant processes.