CSI aims to bridge the gap between plant floor and enterprise systems by providing solution based on industry standard communication technologies like OPC, XML and certified interfaces for ERP integration.
OPC is the heart of our solution with in-built data collection, reporting and dashboard capabilities. Our solution support secure integration with SAP/ERP system using certified SAP connectors for complete transaction mapping and processing.
Key Offerings
| Plant Operational Domain | Solutions by CSI |
| A. Operation and Maintenance | |
| Asset Maintenance Service Management | Web-based Maintenance Module |
| Equipment Inventory Control | Web-based Inventory Management System |
| Inspection/QA Service | Mobile Guided Inspection System |
| Energy Management | Energy Monitoring System |
| Mass Balance and Yield Management | Real-time Mass Balance Dashboard |
| Inventory and distribution |
|
| B. Process Automation | |
| Production Management |
|
| Plant to business system integration |
|
| Facilities Management | Complete IT hardware, software and networking system maintenance and support services |
| C. Safety & Security | |
| Perimeter security, video surveillance and access control | Intelligent CCTV surveillance with alarm management system Biometric/Card based access control products and solutions |
Plant Intelligence Suite
Our rich experience of successful delivery in the Industrial Automation arena and our ability to understand the real process issues at a plant floor level give us considerable advantage when applying the range of technological tools available to bridge the gap between real time data and useful, timely Management Information. Our expertise in implementing such systems at all levels from data capture from the plant, data logging and historian systems through interactive web based client solutions ensures that our customers realise the full potential of their investment in this technology.
Our solution is based on IGNITION platform from Inductive automation and following are the
Key Highlights
 |
Web-Based Deployment
|
 |
Unlimited Licensing
|
 |
Real-time Control & Monitoring
|
 |
Security and Stability
|
 |
Scalability
|
Case Studies
| Project Name | Description |
| Motherdairy Ghandinagar Powder Plant | |
| Tirulala Dairy | |
| Schreiber Dynamix LMP Plant, Nasik | Our Manufacturing Information System includes modules for Weighbridge, Reception & Main Lab, CIP, Milk Transfer, Production Monitoring, Product Dispatch (with Crates Accounting), Mass Balance, Maintenance, Utilities Consumption, Evaporator & Dryer, OEE. OPC is extensively used for Data Acquisition. |
| Banas-3 100 TPD New Power Plant | |
| Banas Whey Plant | |
| Banas-3 LMP, Butter & Ice Cream Plant | |
| Banas 2 LMP Plant | |
| AMUL Vasai Ice-Cream Plant | |
| Asian Paints Batch MIS | A web-based MIS for Emulsion batch processing and tank monitoring. The MIS is integrated with Siemens PCS7 batch system to provide real-time reporting of batch processes. |
| Jotun Paints MIS Software | A web-based MIS for Tank farm monitoring of Jotun Paints plant. This software seamlessly integrates both water-based and solvent-based tank farm data to provide integrated reporting. |
| Karnataka Milk Federation LMP & PP MIS | A web-based Dairy MIS software for complete monitoring and reporting of Liquid Milk plant and Powder plant of Karnataka Milk Federation. The web based platform provide 'anytime-anywhere' reporting of both plant for all the processes; right from milk reception to processing and packaging to dispatch of final products. |
| KCM Jambia MIS | MIS system for Kongola Copper Mines, Jambia |
| Aurobindo Pharma SIP MIS System | An automated MIS reporting system for Sterilization-In-Process for Aurobindo Pharma, Hyderabad. |
| Motherdairy Pilkhuwa MIS | A Dairy MIS software for Motherdairy plant for all-round reporting of plant processes. |